机箱机柜作为钣金制造的重要应用领域，广泛服务于电力、通信、网络、交通、机械制造等众多行业。随着新基建、智能制造、5G通信、数据中心和新能源等产业的快速发展，机箱机柜产品对可靠、、密封等高标准性能的需求凸显，机箱机柜生产企业亟需加强产线的工艺创新、灵活柔性和自动化程度，来应对市场变化和挑战。

　　As an important application field of sheet metal manufacturing, chassis and cabinets are widely used in many industries such as power, communication, network, transportation, and mechanical manufacturing. With the rapid development of industries such as new infrastructure, intelligent manufacturing, 5G communication, data centers, and new energy, the demand for high standard performance such as reliability, safety, and sealing in chassis and cabinet products has become prominent. Chassis and cabinet manufacturers urgently need to strengthen process innovation, flexibility, and automation in their production lines to cope with market changes and challenges.

　　机箱机柜行业传统加工方式痛点分析

　　Pain point analysis of traditional processing methods in the chassis and cabinet industry

　　近年来，机箱机柜行业技术发展迅速，新技术、新材料、新工艺不断涌现。高密度机箱机柜、模块化机柜、智能运维系统等创新产品逐步成为市场主流。机箱机柜行业竞争格局日趋激烈，市场集中度逐渐提高。头部企业和一些中小企业开始通过引进的激光智能加工装备来提升产品性能，如技术创新、多元化订单、定制化加工等，走差异化竞争战略。?

　　In recent years, the technology development in the chassis and cabinet industry has been rapid, with new technologies, materials, and processes constantly emerging. Innovative products such as high-density chassis cabinets, modular cabinets, and intelligent operation and maintenance systems are gradually becoming mainstream in the market. The competition in the chassis and cabinet industry is becoming increasingly fierce, and the market concentration is gradually increasing. Leading enterprises and some small and medium-sized enterprises have begun to improve product performance by introducing advanced laser intelligent processing equipment, such as technological innovation, diversified orders, customized processing, etc., adopting a differentiated competitive strategy.?

　　机箱机柜行业传统的钣金加工方式，如火焰切割、等离子切割等，普遍存在效率与质量难兼顾的问题。切割过程中不仅机械压力大、热量传导强，极易造成板材热变形，还会带来切口粗糙、精度不足、毛刺多等缺陷，导致后续折弯、焊接和装配环节困难重重，返工率高、加工周期长，难以满足当前行业对高精度与率的双重需求，存在一些比较突出的难点痛点。1生产周期长，产能预测困难传统火焰、等离子切割机功能单一，生产周期长，产能计划预测困难，订单交付风险大；2工艺变更频繁，柔性不足工件产品规格差异大，常出现换模换刀频繁，生产节拍和效率低下，无法满足多元化、定制化市场发展趋势需求；3下料精度低，折弯难度高传统机械剪板机、冲床等，传统方式切割下料精度低，导致折弯工艺难度增大（如单边/双边高度一致性），返工率高，品质一致性无法保障；

　　The traditional sheet metal processing methods in the chassis and cabinet industry, such as flame cutting and plasma cutting, generally suffer from the problem of balancing efficiency and quality. During the cutting process, not only is there high mechanical pressure and strong heat conduction, which can easily cause thermal deformation of the sheet metal, but it can also lead to defects such as rough cuts, insufficient accuracy, and many burrs, making subsequent bending, welding, and assembly processes difficult, with high rework rates and long processing cycles. It is difficult to meet the current industry's dual demands for high precision and high efficiency, and there are some prominent difficulties and pain points. 1. Long production cycle, difficult capacity prediction. Traditional flame and plasma cutting machines have single functions, long production cycles, difficult capacity planning prediction, and high order delivery risks; Frequent process changes and insufficient flexibility lead to significant differences in product specifications, frequent mold and tool changes, low production pace and efficiency, and inability to meet the demands of diversified and customized market development trends; 3. Low cutting accuracy and high bending difficulty of traditional mechanical shearing machines, punching machines, etc. Traditional cutting methods have low cutting accuracy, resulting in increased difficulty in bending processes (such as single-sided/double-sided height consistency), high rework rates, and inability to guarantee quality consistency;

　　4自动化程度不足传统机箱机柜生产车间整体自动化水平较低，加工环节多、工序繁杂，工人劳动强度大，工艺衔接不顺畅，生产成本居高不下。机箱机柜行业激光应用一站式解决方案

　　The overall automation level of traditional chassis and cabinet production workshops is low, with multiple processing steps, complex procedures, high labor intensity for workers, poor process connection, and high production costs. One stop solution for laser applications in the chassis and cabinet industry

　　通宇恒成面向机箱机柜制造行业率先推出的激光应用一站式解决方案。涵盖金属板材激光切割自动上下料系统、金属板材激光切割机、便携式激光焊接机等。广泛适用于电力设备、通讯设备、网络机柜、控制柜、服务器机箱等各类机箱机柜产品，满足钣金下料、复杂形状激光开孔/镂空、高精度激光焊接、激光除锈/清洗等精密加工需求，以高度数字化、智能化生产设备及管理软件，精准对接企业生产需求，逐步实现数字化、自动化、标准化产线改造，大幅提升企业核心竞争力。

　　Tongyu Hengcheng is the first to launch a one-stop solution for laser applications in the chassis and cabinet manufacturing industry. Covering automatic loading and unloading systems for metal sheet laser cutting, metal sheet laser cutting machines, portable laser welding machines, etc. Widely applicable to various types of chassis and cabinet products such as power equipment, communication equipment, network cabinets, control cabinets, server chassis, etc., it fully meets the precision processing needs of sheet metal cutting, complex shape laser drilling/hollowing, high-precision laser welding, laser rust removal/cleaning, etc. With highly digital and intelligent production equipment and management software, it accurately meets the production needs of enterprises, gradually realizes digital, automated, and standardized production line transformation, and greatly enhances the core competitiveness of enterprises.

　　通宇恒成智能加工设备具备高柔性、高灵活、高自动化加工能力，快速响应生产订单需求，轻松应对多品种、小批量及定制化加工。实现高精度切割下料，无惧复杂工艺，确保后续折弯、焊接等工序的高质量衔接，帮助客户企业大幅提升生产效率，降低人工依赖与综合成本。

　　Tongyu Hengcheng intelligent processing equipment has high flexibility, high agility, and high automation processing capabilities, quickly responding to production order needs and easily handling multiple varieties, small batches, and customized processing. Realize high-precision cutting and cutting without fear of complex processes, ensure high-quality connection of subsequent bending, welding and other processes, help customer enterprises greatly improve production efficiency, reduce labor dependence and comprehensive costs.

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